ELECTRIC
DUCT HEATERS

 

ELECTRIC DUCT HEATERS

We can supply a variety of Duct Heaters and Elements

INSERT TYPE
Insert duct heaters for mounting into existing ductwork. Airflo Duct Heaters may be attached to the ductwork through the side, bottom or top.
RECTANGULAR TYPE
Rectangular duct heaters have a removable terminal box and element assembly for installation into new ductwork.
CIRCULAR TYPE
Airflo circular duct heaters are constructed for building into tubular ducts. stand models diameters from 150mm to 300mm

OVERVIEW 

Airflo Electric Duct Heaters are self-contained heating units designed for installation in air handling systems. Some heaters are an integral part of other equipment, some for direct attachment to other equipment such as heat pumps and fans, while others are for use as complete heating units to be mounted in air ducts. 

These heaters provide precision heating by handling required heating load demands. Multiple locations within a single building allow maximum potential individual control of each zone. They can be used as primary heat, preheat, re and supplemental heat or auxiliary heat.

DEFINITIONS

Primary heat is the heat source for the entire building.

Preheat is used to temper air where it enters the building and prior to another air conditioning source.

Reheat is used to raise the air temperature of air previously conditioned by another process before distribution to the zone.

Supplemental or auxiliary heat is used to temporarily boost the heating capacity of another piece of equipment such as a heat pump.

DESIGN

Airflo Electric Duct Heaters are designed with “Thermofin” tubular finned electrical resistance elements manufactured by B J Cocksedge Ltd, arranged in the most advantageous pattern for heat transfer to the air stream.

DESCRIPTION

Airflo Electric Duct Heaters offers high quality design and manufacturing. Our large selection of tubular elements and in house manufacture enables us to provide quick delivery.

 APPLICATION

Heat Treating

 Forced Air Comfort Heating

Booster Air Heater

  Re-Heating

Air Drying/Curing Operations

Annealing

 Core Drying

 Resistor Load Banks

 

Complete Airflo Electric Duct Heaters, incorporating the Thermofin range of elements from B J Cocksedge, are designed and manufactured by Airflow Engineering (SI) Ltd, at our premises, to meet the requirements of individual air conditioning installations. Heaters are designed according to air speed, duct size and kW’s required.

 

Duct Heaters may be bolted to the ductwork through the side, bottom or top. Duct Heaters may be mounted in tandem to increase the kWs that can be installed.

 

Once we have been provided with full details of the job, the most economic arrangement of elements, banks etc. will be selected to comply with requirements.

 

Our quotation and configuration are then forwarded for verification by the customer. Stocks of elements, terminal boxes, controls etc., are maintained so that heater banks can be built up with a minimum of delay ready for insertion into duct work.

   

INFORMATION REQUIRED TO DESIGN AND MANUFACTURE A AIRFLO ELECTRIC DUCT HEATER

 

1.      Size of duct and entry side for bank

2.      Total kilowatts required

3.      Number of control steps needed and whether wiring is single or 3 phase.

4.      If you want the elements fully or pre-wired.

5.      Airflow rate nominated.

6.      Details of controls required to be fitted to banks, or supplied separately.

 

All standard duct heats have an over-temperature cut out attached to one element to sense element temperature. Additional protection for the heat from low air flow can be achieved by installing an air flow or pressure switch on the inlet side.

 

The design and construction of Airflo Electric Duct Heaters comply with the requirements of the relevant Australian standards. (For the construction and compliance of the unit, the standard AS 3102).

 

RECOMMENDATION

The following is recommended to ensure that there is no electrical interference when duct heaters are switched:

·        Where the total element rating exceeds 6kW the load should be balanced over 3 phases.

·        Where the element rating exceeds 6kW per phase, the load should be connected in stages so that a delay of 20 seconds will occur between the connections of each stage of element loading.

 

 

1.5kW Heater

Internal Wiring (9 elements 3phase, 3stage)

ELEMENTS

                   

BJC ELEMENTS

BJC elements offer a full range of finned tubular heaters that are made of corrosion resistant Stainless Steel. Unlike mild steel & nickel plated finned air heaters, the BJC Elements F8 and F11 series will not compromise the quality of air passing over them.

 

These “fit and forget” elements have proven themselves over the past 30 years of their manufacture and are ideal for all air heating applications in even the harshest of environments. They reduce the risk of SBS (sick building syndrome) and eliminate the risk of rust and nickel being deposited on to sensitive equipment such as computers.

 

THERMOFIN – FINNED AIR HEATING ELEMENTS CONSTRUCTION

 

F1129& F1141 Series

Continuous spiral stainless steel fin on 11.1mm diameter stainless steel element. Diameter over fin 30mm Fin pitch 5.0mm

 

F865 & F886 Series

Continuous spiral stainless steel fin on 8mm diameter stainless steel element. Diameter over fin 25mm Fin pitch 5.0mm

 

FINISH

Annealed 304 Stainless Steel

 

MOUNTING

Nickel plated mild steel bushes with M16 thread 16mm long.

  

STANDARDS

All elements are designed and manufactured to comply with the requirements of AS3100. The BJC ranges of elements are suitable for use is heating units manufactured to comply with the requirements of AS1668.1.

 

INTERNAL WIRING

 

WIRING CONFIGURATIONS

BARE TERMINAL OR PRE-WIRED OR FULLY-WIRED

BARE TERMINAL
 Elements mounted into terminal box, controls mounted, no wiring.
PRE-WIRED
Elements mounted into terminal box, elements wired to terminal strip, no controls or isolators or contactors.
FULL-WIRE
 Elements mounted into terminal box, fully wired into stages with controls, isolators and contactors,

CONTROLS
Manual over-temperature cutouts are incorporated in banks (LM7) 121 deg C capillary tube. Air Pressure Switches, (control thermostats and fan run on timers on request)

OVERSIZED DUCT
For installations where the duct dimensions exceed the heater dimensions, the area beyond the heater must be filled with wire mesh, expanded or perforated metal of 50% open area. This will maintain a uniform air velocity across the face of the duct.

TERMINAL BOXES
Standard boxes are sheet metal material spot-weld construction, either 75mm or 100mm deep with 25mm wide mounting flanges on all sides of the terminal box. Under normal circumstances Airflo selects appropriate boxes to give the most economic combination for a total installation. The height of the terminal box is normally the full height of the duct. The width is determined on the amount of elements required, also allowing enough space for all controls and wiring.

MANUALS
All Airflo Electric Duct Heaters are provided with service manuals, providing date of completion, photos of completed heaters, (inside and out), elements and controls used and a wiring diagram.


 

EMAIL US

cherry@airflo.co.nz

AIRFLOW ENGINEERING (SI) LTD
500A Wairakei Road, Burnside, Christchurch, New Zealand
Ph: 64-3-365-6278        Fax: 64-3-365-6272

FREE CALL NUMBERS
Phone: 0800 124-735
Fax: 0800 123-292

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Updated 11/05/2011 15:48:52